Remotoring an armoured Simplex

My armoured simplex, which I built a couple of years back, didn't run very well. Investigation showed that the sleeve on one of the axles had come loose from the axle, meaning the gear could turn on the axle, effectively making it a 2 wheel drive chassis. The sleeve is meant to be superglued in place but it is very difficult to do, and even more difficult to fix, as the axle also has to pass through the chassis holes. Since I can't figure a way to fix the chassis without supergluing it I wasn't sure what to do, until I heard that the Tomytec HM-01 chassis can be fitted.



So at Narrow Gauge South I picked up a chassis, as you see it comes with a bright but incomprehensible (to me) box. It also has a "box-van" style body to fit over it, and stickers to cover it which you can decorate, though I didn't use those. Under the toy-like packaging and body is a surprisingly compact chassis. Oddly, it has a frame like a kind of life-ring mounting around it, which is designed to allow some movement - limited rocking and swivelling - of the chassis within it.



I cut a piece of 40 thou plastic (black) to fit within the body of the simplex, and out of that cut the shape of the chassis until it until it was a close fit around the outer frame of the chassis. Small squares built up on packing pieces sit on the corners of the chassis, and smaller off-cuts bear against the side of the motor to prevent it swivelling within the frame. At one end I made a notch for the mounting bolt.



Underneath a couple more pieces of plasticard clamp under the chassis outer frame. There was still a little movement between the chassis and mounting frame, so I dabbed a spot of hot glue in the gap on each side.



The chassis is a neat fit into the body. The new mounting plate slots in at one end, held by a plasticard piece behind the buffer beam. At the other end it is held by the bolt used for the original chassis. I couldn't find space to secure the couplings with a screw so I've had to superglue them in pace, fortunately there's a nice piece of whitemetal just above them to there should be plenty of contact.

I'm pleased to say the new chassis runs well, and it's nice to have the little tin turtle back in service. However I'm still left with the problem of how to fix this Ruston, also languishing out of service. The Minitrix chassis motor has taken to releasing magic smoke every time power is applied, so it looks like it is mortally wounded. It's a difficult chassis to replace though.